Core Technology Analysis of Scroll Compressors: End-Face Sealing Strips

Vortex seal strip

Ⅰ. Core Functions​

  1. ​Blocking Internal Leakage​
    • Seals micro-axial gaps between orbiting and fixed scroll wraps, preventing backflow of high-pressure gas to low-pressure chambers.
    • Reduces volumetric efficiency loss by 5%-15%, directly improving COP/EER.

​Ⅱ. Structural Design & Materials​

​Parameter​ ​Specification​
​Shape​ Rectangular or dovetail-groove strips embedded in scroll grooves (0.1-0.5mm protrusion)
​Primary Material​ ​Reinforced PTFE:
- Matrix: PTFE (μ=0.05-0.15)
- Fillers: Glass fiber (anti-creep), Carbon fiber (wear resistance), MoS₂ (self-lubrication)
​Harsh Service Alternative​ PEEK composites (continuous service @ >250℃)

​Ⅲ. Self-Adaptive Sealing Principle​

  1. ​Initial Preload: 0.1mm minimum protrusion provides baseline sealing force.
  2. ​Pressure-Activated Sealing: Gas pressure dynamically forces scrolls axially toward strips (sealing force ∝ system pressure).

​Ⅳ. Key Performance Requirements​

  • ​Wear Resistance: Service life >100,000 hrs @ linear speed >2m/s.
  • ​Anti-Cold Flow: Withstands plastic deformation under >20MPa pressure.

​Ⅴ. Failure Modes & Maintenance​

​Failure Cause​ ​Solution​
​Material Degradation​ Validate compatibility with R32/R410A & POE oil
​Abrasive Wear​ Control system cleanliness (filter ≤30μm)

​Ⅵ. Impact on Compressor Performance​

  • ​5-15% efficiency gain​ via leakage reduction.
  • ​>5dB noise reduction​ by eliminating gas blow-by.

Post time: Aug-18-2025